Auckland Meat Processors

Our recent project at Auckland Meat Processors, where we applied the advanced Jotun Steelmaster 1200HPE intumescent coating system for First Principles Constructors, showcased our technical expertise and ability to overcome complex challenges.

Project Overview

This high-profile project required fire protection for structural steel in an operational meat processing facility. The technical specifications and tight timelines presented multiple challenges that our team expertly addressed through innovation and precision.

Key Challenges & Solutions

1. Accelerated Project Timeline
Engaged later than planned, our team seamlessly integrated into an active multi-trade environment. Through careful planning and coordination, we maintained progress without compromising safety or quality.

2. Complex Surface Preparation
We performed in-situ wet abrasive blasting on installed black steel brackets - a critical process that:

• Removed all contaminants while meeting strict cleanliness standards

• Avoided the generation of dust while abrasive blasting in the construction environment

• Achieved the surface profile required for optimal coating adhesion

3. Technical Application
The Jotun Steelmaster 1200HPE system demanded:

• Precise 25-minute working windows per batch, requiring perfect timing and team coordination

• Controlled 35°C pre-heating using our custom-built site heater box to ensure proper viscosity

• Specialized application via our heated Wiwa Herkules 70:1 system for flawless material application

Quality Assurance Excellence

Our rigorous quality processes ensured perfection at every stage:

• Real-time digital monitoring of surface temperature, air temperature, and dew point

• Digital surface profiling to verify optimal substrate conditions

• Precision thickness verification using digital DFT measurement & recording